Options for Sunpower solar integration?

I had that happen a couple times last year. The first time it froze up completely (couldn’t even ping the APIs with the internal network port the Raspberry Pi uses). Other times, it lost connectivity with the official API but I could still pull data in HA. The other times, things cleared up after either hard reset on the panel controller (power off, wait 5 minutes, power on) or resetting/upgrading the PVS software over bluetooth with their official app.

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For various reasons I think its possible this integration could contribute to this problem though I have heard of this happening without the integration. I had a PVS6 in a very weird state where it wouldn’t re-provision properly and I think it turned out to be a partition was full (it was giving filesystem full errors in part of the provisioning process). This would seem like logs taking filling up a filesystem or something… I backed mine off to every 300seconds to try to reduce the odds.

First - thanks to all who have worked on this!

I have a PVS6 with a Raspberry Zero W, both dongles, and short cables.

My first issue - installing Raspian Lite

  • had problems using the Bookworm version
  • Bullseye had no problems getting things going

System connects as it should, everything working great…
then after a while (nothing I can pinpoint yet) the monitor begins ‘dropping’ and shows unavailable.
The Energy dashboard also does not update when this is happening - when i reset the pi and it works for a few hours the dashboard updates.

When this happens, the pi becomes unresponsive to ping/ssh, basically everything.

At first I thought is was the power_save and figured out how to turn that off.
-same issue

Then i thought it was heat, and ran a longer cable inside so only the USB dongle to the PVS was outside, just to rule out the heat on the pi, the mini usb dongle, and the power. USB to RJ45 dongle was outside.
Arizona desert (110f/43c)

  • same issue.

here is a screenshot of when it does it:

shows error because it was dark - shows working when it’s light outside

I can plug it in and ssh in for a bit once I reset it, then eventually it becomes unresponsive again.

I can cut/paste, and follow instructions - but debugging is well beyond me.

Thanks in advance for any help

I think its heat - on the dongle - USB to RJ45.
Pi logs dont show errors until i unplug it.

If I reset it at night and let it go, seems to go most all night. The heat broke yesterday some and the monitor has been up all day. If its the heat I will work out some kind of cooling for the box. I have been running it with the cover off.

115F outside temp, it can’t take much for that guy to get over 140

This is about to become extremely important as sunpower disapears.
I will follow this guide in the next cpuple of days.
Thanks everyone!

For those who are interested, I just talked to an Enphase representative and will be switching to their IQ gateway and monitoring. They are offering a discounted price of $699 (installed) for the gateway and monitoring service, and don’t need to touch the microinverters or the PVS. They will install the IQ gateway alongside the PVS. I don’t know yet what the situation is with the CT clamps; they might repurpose the existing ones or install their own.

Trying to get this setup with the new PSV6 without Ethernet port.

I’ve tried Dongle (in LAN port) → Ethernet → {Raspberry Pi,Laptop}. Tried two adapters: https://www.amazon.com/dp/B00ET4KHJ2 https://www.amazon.com/dp/B084MCVVP9.

In all combinations of Pi/Laptop, and both adaptors, I end up not getting an address assigned over DHCP. Everything looks good - the machine detects the ethernet cable, marks the interface as UP, it just never gets an address assigned.

I’ve also successfully connected to the SunPower WIFI network. From there, all the usual sunpowerconsole.com addresses get a 403. I can access cgi-bin/dl_cgi?Command=DeviceList though. According to this, my PSV6 is HWVER=6.02, SWVER=2024.6, Build 61707.

Im wondering if maybe there is some newer build that introduces the 403s and additionally blocks the ethernet access? Has anyone seen similar and made progress? Any other diagnostic steps to run?

Checking out the logs on :19531 maybe has some useful info… but its hard to find anything concrete to go on.

The interesting bit seems to be:

9/10/2024, 5:50:56 PM	kernel	usb 1-1.4: device not accepting address 7, error -110
9/10/2024, 5:50:56 PM	kernel	usb 1-1-port4: unable to enumerate USB device

9/10/2024, 5:50:57 PM	systemd-udevd[226]	Error changing net interface name 'eth0' to 'usb_eth0': Device or resource busy
9/10/2024, 5:50:57 PM	systemd-udevd[226]	could not rename interface '4' from 'eth0' to 'usb_eth0': Device or resource busy

9/10/2024, 5:51:21 PM	connmand[1982]	connmand[1982]: eth0 {create} index 4 type 1 <ETHER>
9/10/2024, 5:51:21 PM	connmand[1982]	connmand[1982]: eth0 {RX} 6 packets 2010 bytes
9/10/2024, 5:51:21 PM	connmand[1982]	connmand[1982]: eth0 {TX} 0 packets 0 bytes
9/10/2024, 5:51:21 PM	connmand[1982]	connmand[1982]: eth0 {update} flags 69699 <UP,RUNNING,LOWER_UP>
9/10/2024, 5:51:21 PM	connmand[1982]	connmand[1982]: eth0 {newlink} index 4 address 5C:85:7E:3E:9C:99 mtu 1500
9/10/2024, 5:51:21 PM	connmand[1982]	connmand[1982]: eth0 {newlink} index 4 operstate 6 <UP>

9/10/2024, 5:51:21 PM	connmand[1982]	connmand[1982]: ap0 {add} address 172.27.152.1/24 label ap0 family 2

DHCP packet received on eth0 which has no address
DHCP packet received on eth0 which has no address
DHCP packet received on eth0 which has no address
DHCP packet received on eth0 which has no address

Likely wrong, but this looks like eth0 is never assigned an address (though ap0, the wifi, does get one). DHCP then rejects these? No clue how to fix that, though.

Other random logs:

Lots of logs like:

9/9/2024, 7:12:58 PM	envoy_manager[398]	24-09-10 02:12:58.968|509|E|inotify_add_watch: No such file or directory
9/9/2024, 7:13:00 PM	envoy_manager[398]	24-09-10 02:13:00.969|509|I|Configuring inotify for file: /var/run/dhcp.leases

Eventually turns into this when I connect over wifi

9/9/2024, 7:31:54 PM	envoy_manager[398]	24-09-10 02:31:54.315|509|I|Entry found:DhcpEntry .utcTimestamp=1725936414, .macAddress=xxx, .ipAddress=172.27.152.15, .hostname=Air

Interface name change detected, eth0 has been renamed to usb_eth0.

Could not generate persistent MAC address for eth1: No such file or directory

DHCPv6 msg send failed (index 5): Cannot assign requested address


9/9/2024, 7:12:37 PM	systemd-networkd-wait-online[1496]	ignoring: lo
9/9/2024, 7:12:37 PM	connmand[1983]	eth1 {newlink} index 7 address FE:2B:9C:B6:21:B7 mtu 1500
9/9/2024, 7:12:37 PM	systemd-timesyncd[231]	Network configuration changed, trying to establish connection.
9/9/2024, 7:12:37 PM	connmand[1983]	eth1 {newlink} index 7 operstate 2 <DOWN>
9/9/2024, 7:12:37 PM	systemd-networkd-wait-online[1496]	ignoring: lo
9/9/2024, 7:12:37 PM	connmand[1983]	ap0 {add} address 172.27.152.1/24 label ap0 family 2
9/9/2024, 7:12:37 PM	systemd-networkd[1492]	sta0: Lost carrier
9/9/2024, 7:12:37 PM	connmand[1983]	ap0 {add} route 172.27.152.0 gw 0.0.0.0 scope 253 <LINK>
9/9/2024, 7:12:37 PM	systemd-networkd-wait-online[1496]	ignoring: lo
9/9/2024, 7:12:37 PM	dbus-daemon[273]	[system] Successfully activated service 'fi.w1.wpa_supplicant1'
9/9/2024, 7:12:37 PM	systemd-networkd-wait-online[1496]	ignoring: lo

This seems to be about the dongle maybe? But doesn’t seem anything useful

9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_module_init: in Dongle Host Driver, version 100.10.545.20 (r826445-20210413-1)
9/9/2024, 7:11:08 PM	kernel	[dhd] ======== dhd_wlan_init_plat_data ========
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_wlan_init_gpio: WL_REG_ON=4
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_wifi_platform_load: Enter
9/9/2024, 7:11:08 PM	kernel	[dhd] Power-up adapter 'DHD generic adapter'
9/9/2024, 7:11:08 PM	kernel	[dhd] wifi_platform_set_power = 1, delay: 200 msec
9/9/2024, 7:11:08 PM	kernel	[dhd] ======== PULL WL_REG_ON(4) HIGH! ========
9/9/2024, 7:11:08 PM	kernel	[dhd] wifi_platform_bus_enumerate device present 1
9/9/2024, 7:11:08 PM	kernel	[dhd] ======== Card detection to detect SDIO card! ========
9/9/2024, 7:11:08 PM	kernel	[dhd] bcmsdh_register: register client driver
9/9/2024, 7:11:08 PM	kernel	[dhd] bcmsdh_sdmmc_probe: Enter num=1
9/9/2024, 7:11:08 PM	kernel	[dhd] bcmsdh_sdmmc_probe: Enter num=2
9/9/2024, 7:11:08 PM	kernel	[dhd] bus num (host idx)=0, slot num (rca)=1
9/9/2024, 7:11:08 PM	kernel	[dhd] found adapter info 'DHD generic adapter'
9/9/2024, 7:11:08 PM	kernel	[dhd] sdioh_attach: set sd_f2_blocksize 256
9/9/2024, 7:11:08 PM	kernel	[dhd] sdioh_attach: sd clock rate = 0
9/9/2024, 7:11:08 PM	kernel	[dhd] dhdsdio_probe : no mutex held. set lock
9/9/2024, 7:11:08 PM	kernel	[dhd] F1 signature read @0x18000000=0x1042aae8
9/9/2024, 7:11:08 PM	kernel	[dhd] F1 signature OK, socitype:0x1 chip:0xaae8 rev:0x2 pkg:0x4
9/9/2024, 7:11:08 PM	kernel	[dhd] DHD: dongle ram size is set to 1310720(orig 1310720) at 0x170000
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_conf_set_chiprev : devid=0xaae8, chip=0xaae8, chiprev=2
9/9/2024, 7:11:08 PM	kernel	[dhd] CFG80211-ERROR) wl_cfg80211_netdev_notifier_call : wdev null. Do nothing
9/9/2024, 7:11:08 PM	kernel	[dhd] CFG80211-ERROR) wl_cfg80211_netdev_notifier_call : wdev null. Do nothing
9/9/2024, 7:11:08 PM	kernel	[dhd] CFG80211-ERROR) wl_cfg80211_netdev_notifier_call : wdev null. Do nothing
9/9/2024, 7:11:08 PM	kernel	[dhd] CFG80211-ERROR) wl_cfg80211_netdev_notifier_call : wdev null. Do nothing
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_attach(): thread:dhd_watchdog_thread:b4 started
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_attach(): thread:dhd_dpc:b5 started
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_attach(): thread:dhd_rxf:b6 started
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_deferred_work_init: work queue initialized
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_tcpack_suppress_set: TCP ACK Suppress mode 0 -> mode 2
9/9/2024, 7:11:08 PM	kernel	[dhd] sdioh_cis_read: func_cis_ptr[0]=0x1070
9/9/2024, 7:11:08 PM	kernel	[dhd] dhdsdio_probe_init: making DHD_BUS_DOWN
9/9/2024, 7:11:08 PM	kernel	[dhd] Dongle Host Driver, version 100.10.545.20 (r826445-20210413-1)
9/9/2024, 7:11:08 PM	kernel	[dhd] Register interface [wlan0] MAC: 08:fb:ea:1b:62:58
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_bus_devreset: == Power OFF ==
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_bus_stop: making DHD_BUS_DOWN
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_bus_devreset: making dhdpub up FALSE
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_txglom_enable: enable 0
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_bus_devreset: making DHD_BUS_DOWN
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_bus_devreset: WLAN OFF DONE
9/9/2024, 7:11:08 PM	kernel	[dhd] wifi_platform_set_power = 0, delay: 0 msec
9/9/2024, 7:11:08 PM	kernel	[dhd] ======== PULL WL_REG_ON(4) LOW! ========
9/9/2024, 7:11:08 PM	kernel	[dhd] Register interface [wlan1] MAC: 0a:fb:ea:1b:62:58
9/9/2024, 7:11:08 PM	kernel	[dhd] dhdsdio_probe : the lock is released.
9/9/2024, 7:11:08 PM	kernel	[dhd] dhd_module_init: Exit err=0
2024, 7:12:42 PM	kernel	[dhd] CFG80211-ERROR) wl_cfg80211_netdev_notifier_call : wdev null. Do nothing
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: manufacturer: No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: bNumInterfaces: No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: bConfigurationValue: No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: bmAttributes: No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: bMaxPower: No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: '/sys/bus/usb/devices/usb1/1-1/1-1.3/1-*:?.*/bInterfaceNumber': No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: '/sys/bus/usb/devices/usb1/1-1/1-1.3/1-*:?.*/bAlternateSetting': No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: '/sys/bus/usb/devices/usb1/1-1/1-1.3/1-*:?.*/bNumEndpoints': No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: '/sys/bus/usb/devices/usb1/1-1/1-1.3/1-*:?.*/bInterfaceClass': No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: '/sys/bus/usb/devices/usb1/1-1/1-1.3/1-*:?.*/bInterfaceSubClass': No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	cat: '/sys/bus/usb/devices/usb1/1-1/1-1.3/1-*:?.*/bInterfaceProtocol': No such file or directory
9/9/2024, 7:12:42 PM	usb-ethernet-config.py[1992]	/usr/bin/usb-devices: line 76: printf: (none): invalid number
9/9/2024, 7:13:03 PM	kernel	usb 1-1.4: device no response, device descriptor read/64, error -110
9/9/2024, 7:13:04 PM	kernel	usb 1-1.2: reset high-speed USB device number 8 using ci_hdrc

Having configured an Enphase Envoy and PVS6 on some Sunpower Panels I would be very careful here. The monitoring system (PVS or Envoy) does more than just collect data. In both cases they set a ‘grid profile’ on the micro inverter (how the inverter responds to things like grid voltage changes, frequency changes etc). I’m 99% sure I saw my Envoy and PVS6 ‘fight’ over the grid profile on my panels (they each thought the panels should be running a different profile, whenever they did a scan to ensure the profiles were right they would change the profile to what they thought was correct). This could easily cause premature inverter failure if they don’t do good wear leveling. Sunpower and Enphase didn’t have the same grid profile lists, Enphase had far more options (maybe they’ve corrected this).

In the end I would expect to disable the PVS in order to install the Enphase.

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If anyone has a PVS6 that stopped working and wasn’t collected by Sunpower (or your a vendor that has some sitting around) I’d be interested in getting a hold of a few to experiment on.