Update Zwave Gen5 1.0 to 1.2(1.02) version - Aug 2025
Above solutions, like the above YouTube Silicion Simplicity Studiov5 as of August 2025 doesn’t work! I dived in myself to get this working proper, here it is:
You need a Windows 10/11 laptop and the Gen5 stick out of the Home Assistant instance.
Step 1: backup current setup, mesh, via Zstick Gen5 backup tool, see website: Z-Stick Gen5 Backup Software : Aeotec Help Desk for the correct steps.
Version should be 3.95 when Gen5 stick is first inserted.
How to backup the current setup, see this website: How to use Z-Stick Gen5 backup software (Backup, and Restore). : Aeotec Help Desk
Step 2: update drivers so it can be used to migrate the network to the Gen 7 stick. See the website: Z-Stick Gen5+ V1.02 firmware update : Aeotec Help Desk,
first download the drivers under step: 1. Download firmware update and drivers here
Unzip these and update drivers via Device manager in Windows 10/11 - select own drivers - turn off digital signed - select driver update folder select the driver and follow the steps; so it will be Sigma Design Zwave tool driver.
So you now have the correct driver installed, now you need to update the device to 1.2(1.02) version.
Unplug and plug back in the Zwave stick.
Step 3: Then start the DFU of Zwave stick Gen 5, click on update. It will now update the software to the correct 1.2(1.02) version.
The DFU software will state “Update operation completed successfully”, so now you know the version has been correct updated.
Hit OK then shut down the software DFU, unplug USB stick, wait for 10 sec plug back in and reopen the program just to verify it still works.
Step 4: Now back to the backup software, see Step 1 and write the EEPROM.bin you earlier created. When the USB stick plugged in, you should see the version of stick: 6.07 (left top corner)
Step 5: Plug the USB stick in Home Assistant, reboot Home Assistant and check if version and mesh is working proper under 1.2(1.02) firmware.
Now you can migrate to Gen 7 stick via the Zwave JS integration. It will first backup the current network, then you unplug the old Gen5 stick and plug in the Gen 7 stick. After it it will restore on this new Gen 7 stick the network, check if it works, or else just reboot the Home Assistant instance.