Unkown error backing up HA 7.2

Jan 29 2022 was the last time I was able to create a backup

Home Assistant OS 7.2
supervisor-2022.01.1
I am on the latest as of this morning
Please help

Here are my logs
“22-02-05 07:59:23 INFO (MainThread) [supervisor.backups.manager] Found 0 backup files
22-02-05 07:59:23 INFO (MainThread) [supervisor.backups.manager] Found 0 backup files
22-02-05 07:59:28 INFO (MainThread) [supervisor.backups.manager] Found 0 backup files
22-02-05 07:59:28 INFO (MainThread) [supervisor.backups.manager] Found 0 backup files
22-02-05 08:00:14 INFO (MainThread) [supervisor.backups.manager] Found 0 backup files
22-02-05 08:00:14 INFO (MainThread) [supervisor.backups.manager] Found 0 backup files
22-02-05 08:00:19 INFO (MainThread) [supervisor.backups.manager] Creating new full backup with slug c6b2553f
22-02-05 08:00:19 INFO (MainThread) [supervisor.backups.manager] Backing up c6b2553f store Add-ons
22-02-05 08:00:19 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_check_config
22-02-05 08:00:19 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_check_config
22-02-05 08:00:19 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_configurator
22-02-05 08:00:19 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_configurator
22-02-05 08:00:19 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_mosquitto
22-02-05 08:00:19 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_mosquitto
22-02-05 08:00:19 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_zwave_js
22-02-05 08:00:22 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_zwave_js
22-02-05 08:00:22 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_samba
22-02-05 08:00:22 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_samba
22-02-05 08:00:22 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_duckdns
22-02-05 08:00:23 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_duckdns
22-02-05 08:00:23 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_ssh
22-02-05 08:00:23 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_ssh
22-02-05 08:00:23 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on a0d7b954_ssh
22-02-05 08:00:23 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon a0d7b954_ssh
22-02-05 08:00:23 INFO (MainThread) [supervisor.homeassistant.module] Backing up Home Assistant Core config folder
22-02-05 08:02:16 ERROR (MainThread) [supervisor.backups.manager] Backup c6b2553f error
Traceback (most recent call last):
File “/usr/src/supervisor/supervisor/backups/manager.py”, line 149, in _do_backup
await backup.store_homeassistant_config_dir()
File “/usr/src/supervisor/supervisor/backups/backup.py”, line 486, in store_homeassistant_config_dir
await self.sys_homeassistant.backup(homeassistant_file)
File “/usr/src/supervisor/supervisor/homeassistant/module.py”, line 330, in backup
await self.sys_run_in_executor(_write_tarfile)
File “/usr/local/lib/python3.9/concurrent/futures/thread.py”, line 58, in run
result = self.fn(*self.args, **self.kwargs)
File “/usr/src/supervisor/supervisor/homeassistant/module.py”, line 321, in _write_tarfile
atomic_contents_add(
File “/usr/src/supervisor/supervisor/utils/tar.py”, line 180, in atomic_contents_add
tar_file.add(directory_item.as_posix(), arcname=arcpath, recursive=False)
File “/usr/local/lib/python3.9/tarfile.py”, line 1979, in add
self.addfile(tarinfo, f)
File “/usr/local/lib/python3.9/tarfile.py”, line 2007, in addfile
copyfileobj(fileobj, self.fileobj, tarinfo.size, bufsize=bufsize)
File “/usr/local/lib/python3.9/tarfile.py”, line 247, in copyfileobj
buf = src.read(bufsize)
OSError: [Errno 5] I/O error”

Additionally I am trying to back up the Micro SD card using Win32 Disk Imager and have gotten a CRC check error.

I have the exact same issue
Any ideas or resolution? Getting suspicious of sd card
Hoping to not rebuild…

22-02-15 10:52:03 INFO (MainThread) [supervisor.homeassistant.api] Updated Home Assistant API token
22-02-15 10:57:49 INFO (MainThread) [supervisor.backups.manager] Found 5 backup files
22-02-15 10:57:49 INFO (MainThread) [supervisor.backups.manager] Found 5 backup files
22-02-15 10:57:54 INFO (MainThread) [supervisor.backups.manager] Creating new full backup with slug 409cc314
22-02-15 10:57:54 INFO (MainThread) [supervisor.backups.manager] Backing up 409cc314 store Add-ons
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_ssh
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_ssh
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_samba
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_samba
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_configurator
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_configurator
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on 3a26b21d_eufy_security_addon
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon 3a26b21d_eufy_security_addon
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on 75a80a57_rtsp_simple_server
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon 75a80a57_rtsp_simple_server
22-02-15 10:57:54 INFO (MainThread) [supervisor.addons.addon] Building backup for add-on core_zwave_js
22-02-15 10:57:59 INFO (MainThread) [supervisor.addons.addon] Finish backup for addon core_zwave_js
22-02-15 10:58:00 INFO (MainThread) [supervisor.homeassistant.module] Backing up Home Assistant Core config folder
22-02-15 12:03:21 INFO (MainThread) [supervisor.homeassistant.api] Updated Home Assistant API token
22-02-15 12:03:22 ERROR (MainThread) [supervisor.backups.manager] Backup 409cc314 error
Traceback (most recent call last):
File “/usr/src/supervisor/supervisor/backups/manager.py”, line 149, in _do_backup
await backup.store_homeassistant_config_dir()
File “/usr/src/supervisor/supervisor/backups/backup.py”, line 486, in store_homeassistant_config_dir
await self.sys_homeassistant.backup(homeassistant_file)
File “/usr/src/supervisor/supervisor/homeassistant/module.py”, line 330, in backup
await self.sys_run_in_executor(_write_tarfile)
File “/usr/local/lib/python3.9/concurrent/futures/thread.py”, line 58, in run
result = self.fn(*self.args, **self.kwargs)
File “/usr/src/supervisor/supervisor/homeassistant/module.py”, line 321, in _write_tarfile
atomic_contents_add(
File “/usr/src/supervisor/supervisor/utils/tar.py”, line 180, in atomic_contents_add
tar_file.add(directory_item.as_posix(), arcname=arcpath, recursive=False)
File “/usr/local/lib/python3.9/tarfile.py”, line 1979, in add
self.addfile(tarinfo, f)
File “/usr/local/lib/python3.9/tarfile.py”, line 2007, in addfile
copyfileobj(fileobj, self.fileobj, tarinfo.size, bufsize=bufsize)
File “/usr/local/lib/python3.9/tarfile.py”, line 247, in copyfileobj
buf = src.read(bufsize)
OSError: [Errno 5] I/O error

I had files with the name “corrupt” in the file name.
I deleted those files
I also removed and re-added the files in by www\images folder since I recalled an error when copying files once.

Then I was able to create a backup. As well I replaced the MicroSD card with an Argon One M.2 case along with a Kingston 120GM SSD

Finally I followed some youtube instructions on how to create HA on an SSD (using the same hardware as above) and was able to restore by backup to it.

All in all its way faster and more reliable since MicroSD cards tend to fail over time
Hope that helps

Thanks Mark

I suppose I may have to go this route although I have no time right now.
I appreciate the write up and links